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Writer's pictureSudarshan Kolhatkar

How to Prevent Product Damage in Transit through Better Packaging

Updated: Aug 29, 2023

Damaged goods and spoiled merchandise are every business’s worst nightmares. Preventing damage to products through better packaging involves considering various factors to ensure the safety and integrity of the items during storage and transportation. It is also critical in ensuring customer satisfaction, reducing waste, and saving costs. In this Blog we are covering some ideas for the individual package or individual carton or box protection. We would be writing about tips on protecting cargo inside the containers and trucks in a separate blog. So please stay tuned.


1. Choose Appropriate Packaging Materials:

Select packaging materials that provide adequate protection for the specific type of product you're dealing with. This might include corrugated cardboard, bubble wrap, foam inserts, shrink wrap, Stretch wrap or air cushions. The packaging material should be sturdy enough to withstand handling and potential impacts.

corrugated box, corrugated fillers, bubble sheet wrapper, stretch film, air column

Corrugated box Corrugated inserts Bubble Wrap Stretch / Shrink Wrap Air Cushions


2. Right Size and Fit:

Use packaging that fits the product snugly but leaves a little space for cushioning materials. An overly tight fit can cause pressure on the product, while excessive empty space can lead to movement and potential damage.

corrugated box, paper void fill











Overpacked box Excess empty space – needs extra void fill material

3. Cushioning and Padding:

Fill any voids in the package with cushioning materials like bubble wrap, foam peanuts, or air pillows. These materials absorb shock and vibrations during transportation, reducing the risk of damage from impacts.


paper void fill, plastic void fill








4. Consider Fragility:

Understand the fragility of your products and package them accordingly. Delicate items might require extra layers of padding or protective casing to prevent breakage.

aircolumns for glass bottles, large size bubble wrap for protection of glass plates etc

packaging of glassware using large size bubble wrap sheets







5. Reinforce Corners and Edges:

The corners and edges of products are particularly vulnerable to damage. Reinforce these areas with corner protectors to enhance protection.

Edgeprotectors for additional protection during transit

Edge-Protectors for additional reinforcement for boxes or pallets


6. Secure Sealing:

Use strong adhesive and sealing methods to ensure the package remains closed during transit. This helps prevent items from falling out and exposure to external elements. Below are the most commonly used Box or Carton sealing or closure methods

Bopp Taping, Gluing by Hot Melt Adhesive, Box closure by Stapliing
Methods of Box Closure

Box Closure by BOPP Taping Box Closure by Hot Melt Adhesives Box Closure by Stapling

7. Water-Resistant Packaging:

If your products are sensitive to moisture, consider using water-resistant packaging or including moisture-absorbing packets to prevent water damage.

Stretch Wrap Film, Shrink wrap film

Packages wrapped with Stretch / Shrink Wrap or the outer layer of the boxes are made out of moisture resistant paper


8. Test Packaging Designs:

Before implementing a packaging design on a large scale, conduct testing to simulate different transportation scenarios. This can help identify potential issues and make necessary adjustments.

Drop Test, Vibration Tests, Inclined impact test

Drop tests / Vibration tests/inclined impact tests are some of the tests the packages are subjected to during design of the packaging


9. Labeling and Handling Instructions:

Clearly label packages with handling instructions such as "Fragile," "This Side Up," or "Do Not Stack." This helps handlers understand the sensitivity of the package and treat it accordingly.

Fragile, Handle with care, This side up










10. Quality Control:

Implement quality control measures to ensure consistency in packaging. Regularly inspect packages to catch any defects or issues that could lead to product damage.


11. Collaborate with Suppliers and Carriers:

Communicate with your suppliers and shipping carriers to discuss packaging requirements and expectations.


12. Monitor and Adapt:

Continuously monitor the success of your packaging strategies and gather feedback from customers and shipping partners. Be ready to adapt and improve your packaging based on the feedback received.


Remember, the goal is to strike a balance between providing sufficient protection for your products and using resources efficiently. Regularly reviewing and adapting your packaging strategy based on customer feedback and evolving shipping practices is key to preventing damage and improving customer satisfaction.



#ProductDamagesduringTransit#ImprovePackagingforTransit#TransitDamages


2 Comments


Izhar Shaikh
Izhar Shaikh
Aug 31, 2023

Superb !!

Like

Sanjay Nagar
Sanjay Nagar
Aug 27, 2023

Great👍

Like
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